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Appendix
Pillar 1: Unified Namespace (Foundation)
UNS Recap
Purpose
The Unified Namespace (UNS) is your solution's data foundation - a single source of truth for all real-time and configuration data.
What to Build
- Tag Structure
- Define naming conventions
- Create tag hierarchy
- Set data types and ranges
- Configure engineering units
- Asset Tree
- Mirror physical/logical structure
- Organize by area/process/equipment
- Create navigable hierarchy
- User Data Types (UDTs)
- Create equipment templates
- Define standard objects
- Build reusable components
Purpose
The Unified Namespace (UNS) is your solution's data foundation - a single source of truth for all real-time and configuration data.
What to Build
- Tag Structure
- Define naming conventions
- Create tag hierarchy
- Set data types and ranges
- Configure engineering units
- Asset Tree
- Mirror physical/logical structure
- Organize by area/process/equipment
- Create navigable hierarchy
- User Data Types (UDTs)
- Create equipment templates
- Define standard objects
- Build reusable components
Implementation Steps
Step 1: Plan Your Namespace
??? Define naming standards (Area_Equipment_Signal)
??? Document tag requirements
??? Plan for 20% growth
Step 2: Create Base Tags
??? System tags (heartbeat, status)
??? Communication tags
??? Calculation tags
Step 3: Build UDTs
??? Motor (Running, Speed, Current, Hours)
??? Valve (Open, Close, Position, Fault)
??? Tank (Level, Temperature, Pressure)
??? PID (SP, PV, CV, Mode)
Step 4: Organize Assets
??? Plant
??? Area1
??? Line1
??? Line2
??? Area2
Best Practices
- Naming Convention Example:
WTP_PUMP01_RUNNING
- WTP = Water Treatment Plant
- PUMP01 = Equipment ID
- RUNNING = Signal name
- Use consistent abbreviations
- Plan for expansion (reserve number ranges)
- Document everything
Pillar 2: Process Modules (Industrial Operations)
Process Modules Recap
Purpose
Process modules connect your solution to the physical world, connecting & collecting data from field devices and managing industrial operations.
What to Build
- Device Communications
- Configure channels and protocols
- Setup nodes and devices,
- Map points to tags, or use direct binding
- Alarm Management
- Define alarm areas and groups
- Configure conditions and limits
- Setup notifications
- Historian (Time-series Data Collection)
- Configure historian storage
- Set collection rates
- Define retention policies
Implementation Steps
Step 1: Setup Devices
??? Create Channel (Protocol, Port, Timeout)
??? Add Nodes (IP, Device ID)
??? Map Points to Tags
Step 2: Configure Alarms
??? Create Areas (Plant sections)
??? Define Groups (Equipment types)
??? Set Conditions (Limits, Deviation)
??? Configure Notifications
Step 3: Enable Historian
??? Select Storage Location
??? Create Tables
??? Configure Tag Collection
??? Set Compression
Connection Architecture
Field Level Communication UNS & Operation
??????????? ??????????? ???????????
? PLCs ? ? Drivers ? ? Tags ?
??????????? ??????????? ???????????
? RTUs ? ??????? ?Protocols? ??????? ? Alarms ?
??????????? ??????????? ???????????
? Sensors ? ?Providers? ?Historian?
??????????? ??????????? ???????????
Best Practices
- Start with slow poll rates, optimize later
- Group similar devices on same channel
- Use event-driven updates when available
- Test each connection thoroughly
- Document IP addresses and settings
Detailed Process Modules Guide →
Pillar 3: Application Modules (Store & Process)
Application Modules Recap
Purpose
Application modules add business logic, data processing, and integration capabilities to transform raw data into actionable information.
What to Build
- Database Integration
- Connect to SQL databases
- Create queries and views
- Setup synchronization
- Business Logic
- Write calculation scripts
- Implement control logic
- Create data validation
- Reporting
- Design report templates
- Configure schedules
- Setup distribution
Implementation Steps
Step 1: Database Setup
??? Configure Connections
??? Create Tables/Views
??? Build Queries
??? Test Transactions
Step 2: Script Development
??? Calculation Tasks
??? Control Logic
??? Data Processing
??? Error Handling
Step 3: Report Creation
??? Design Templates
??? Configure Data Sources
??? Set Schedules
??? Test Distribution
Data Flow
Raw Data → Scripts → Calculations → Database → Reports
↓ ↓ ↓ ↓ ↓
Tags Process Transform Store Distribute
Common Implementations
Use Case | Implementation |
---|---|
KPI Calculations | Scripts calculate OEE, efficiency, yield |
Batch Records | Database stores recipe and production data |
Integration | REST APIs connect to ERP/MES |
Reports | Automated shift, daily, monthly reports |
Detailed Application Modules Guide →
Pillar 4: User Interface (Analyze & Visualize)
User Interface (Displays) Recap
Purpose
The UI layer presents information to operators, managers, and stakeholders through interactive displays and dashboards.
What to Build
- Operational Displays
- Process graphics
- Control panels
- Navigation structure
- Dashboards
- KPI visualization
- Analytics
- Mobile views
- Client Deployment
- Rich clients
- Web access
- Mobile UI
Implementation Steps
Step 1: Display Architecture
??? Create Navigation Structure
??? Design Template Displays
??? Build Process Graphics
??? Implement Standards
Step 2: Display Development
??? Overview Displays
??? Detail Displays
??? Control Faceplates
??? Alarm Displays
Step 3: Dashboard Creation
??? KPI Dashboards
??? Analytics Views
??? Mobile Layouts
??? Executive Reports
Step 1: Display Architecture
??? Create Navigation Structure
??? Design Template Displays
??? Build Process Graphics
??? Implement Standards
Step 2: Display Development
??? Overview Displays
??? Detail Displays
??? Control Faceplates
??? Alarm Displays
Step 3: Dashboard Creation
??? KPI Dashboards
??? Analytics Views
??? Mobile Layouts
??? Executive Reports
Display Hierarchy
Plant Overview
↓
Area Overview
↓
Process Display
↓
Equipment Detail
↓
Faceplate Popup
Design Principles
- Follow ISA-101 HMI standards
- Use consistent color philosophy
- Implement situational awareness
- Minimize animation
- Optimize for target resolution
Detailed User Interface Guide →
From Development To Production
Reference:
Deployment Process Summary
PLAN BUILD DEPLOY
????????????????? ????????????????? ?????????????????
1. Requirements ???? 5. Implementation ???? 9. Installation
2. Architecture 6. Integration 10. Commissioning
3. Standards 7. Testing 11. Training
4. Design 8. Validation 12. Support
Phase 1: Planning (Week 1)
Requirements Gathering
- Define project scope
- Identify data sources
- List user requirements
- Document interfaces
- Establish success criteria
Architecture Design
- Size system (tags, users, data)
- Design network topology
- Plan redundancy
- Define security zones
- Select hardware
Phase 2: Development
Step 1: Foundation (UNS)
- Create Local Tags structure
- Build UDTs
- Setup asset tree
- External Governance: Extend UNS with Dynamic Binding.
Step 2: Integration
- Configure devices
- Setup alarms
- Enable historian
- Test communications
Step 3: Logic
- Develop scripts
- Create queries
- Build reports
- Test calculations
Step 4: Visualization
- Design displays
- Create navigation
- Build dashboards
- Test clients
Step 5: Integration Testing
- End-to-end testing
- Performance testing
- Security testing
- User acceptance
Phase 3: Deployment
Go-Live Preparation
- Production installation
- Data migration
- User training
- Documentation
- Support handover
Next → Standards & Best References
Dev to Production Workflow
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AI Assistant Data
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